FAQs

Cell-Con manufactures custom battery packs, battery chargers, and power supply solutions for medical, industrial, and commercial applications. The company designs and produces lithium-ion, Lithium Iron Phosphate (LiFePO4), and NiMH battery packs as well as intelligent charging systems tailored to OEM product requirements.

Cell-Con specializes in custom lithium-ion battery packs, Lithium Iron Phosphate battery packs, as well as NiMH battery assemblies. These battery packs are engineered for medical devices, portable electronics, industrial equipment, robotics, and other mission-critical applications requiring high reliability and safety.

• Cell-Con offers a lineup of in stock, standard off the shelf lithium ion battery chargers, LiFePO4 chargers, as well as lead acid and NiMH chargers, with UL 60601 approval.
• Cell-Con also provides custom battery chargers, including smart chargers, programmable charging systems, and lithium-ion chargers. Chargers are engineered to match specific battery pack configurations and performance requirements.

Yes. Cell-Con is a custom battery pack manufacturer that designs and produces application-specific battery solutions for OEM customers. Each battery pack is engineered to meet exact voltage, capacity, safety, and environmental requirements.

Cell-Con serves the medical, industrial, robotics, automation, portable electronics, backup power, and specialized equipment markets. The company supports OEMs requiring high-reliability battery and charging solutions.

Cell-Con manufactures battery packs and chargers in the United States, supporting high-quality production standards and supply chain reliability.

Cell-Con has decades of experience designing and manufacturing custom battery packs and battery charging solutions for OEM applications, with a long-standing presence in the power solutions industry.

Cell-Con works with lithium-ion (Li-ion), lithium iron phosphate (LiFePO4), and nickel-metal hydride (NiMH) battery chemistries. Chemistry selection is based on application requirements such as energy density, cycle life, discharge rate, temperature tolerance, and regulatory considerations.

Yes. Cell-Con designs custom lithium-ion battery packs with integrated protection circuitry and battery management systems (BMS) to ensure safety, performance, and compliance with industry standards.

Yes. Cell-Con designs custom lithium-ion battery packs with integrated protection circuitry and battery management systems (BMS) to ensure safety, performance, and compliance with industry standards.

Yes. In addition to lithium-ion solutions, Cell-Con manufactures custom NiMH battery packs for applications where those chemistries are preferred due to cost, discharge characteristics, or environmental conditions.

Cell-Con supports a wide range of voltages and capacities, from low-voltage portable systems to higher-voltage industrial configurations. Each battery pack is engineered to meet specific power, runtime, and current requirements.

Yes. Cell-Con designs battery packs for high-current and high-power applications, including systems that require rapid discharge, peak load support, or continuous high-output performance.

Cell-Con supports both low-volume prototyping and production, as well as high-volume production programs. Manufacturing capabilities are scalable to accommodate product launches and long-term production requirements.

Yes. Cell-Con provides battery pack prototyping services to validate electrical, mechanical, and thermal performance before full-scale production.

Cell-Con provides custom lithium-ion chargers,desktop  and wall plug in chargers, embedded charging systems, and smart programmable chargers for OEM applications.

Yes. Cell-Con designs custom battery chargers tailored to the battery chemistry, voltage, capacity, and charging profile required for each application.

Yes. Cell-Con engineers lithium-ion battery and LiFePO4 chargers that support proper charging algorithms, protection features, and compliance requirements for safe operation.

Yes. Cell-Con offers smart and programmable chargers with communication features, status indicators, and adaptive charging capabilities to optimize battery performance and lifespan.

Cell-Con supports industry-standard lithium-ion charging profiles, multi-stage charging algorithms, and application-specific protocols depending on customer requirements.

Yes. Cell-Con can design battery chargers that support universal AC input ranges for global deployment and international compliance standards.

Cell-Con’s process begins with understanding the application’s electrical, mechanical, regulatory, and environmental requirements. Engineering teams then develop a battery pack design, build prototypes, validate performance, and transition the product into controlled manufacturing.

To begin a project, Cell-Con typically requires:

• • Voltage and capacity requirements
  • Peak and continuous current demands
  • Mechanical size constraints
  • Operating temperature range
  • Regulatory requirements
  • Expected production volumes

Cell-Con evaluates energy density needs, cycle life expectations, environmental conditions, cost targets, and safety requirements to recommend the most suitable chemistry.

Yes. Cell-Con frequently partners with OEMs during early product development to design battery systems that align with performance and regulatory goals.

Timelines vary depending on complexity, testing requirements, and certification needs. Prototyping may take weeks, while full production programs follow validation and compliance milestones.

Yes. Cell-Con performs electrical, mechanical, environmental, and safety testing to validate battery pack performance before production release.

Cell-Con incorporates protection circuitry, battery management systems, cell balancing, temperature monitoring, and validated charging profiles to ensure safe operation.

Protection features may include:

• Overcharge protection
• Over-discharge protection
• Overcurrent protection
• Short-circuit protection
• Thermal monitoring

Yes. Cell-Con integrates custom BMS solutions to manage cell balancing, voltage regulation, thermal protection, and communication functions.

Cell-Con designs battery packs with appropriate spacing, thermal monitoring, and materials to manage heat generation and maintain safe operating temperatures.

Cell-Con can support compliance with standards such as UL, IEC, UN 38.3, and other regulatory requirements depending on application and market.

Yes. Cell-Con supports customers with required testing, documentation, and regulatory coordination necessary for product certification.

Cell-Con battery packs and chargers are designed and manufactured in the United States, supporting high-quality production standards, stringent quality control, and reliable supply-chain practices that meet the needs of OEM customers across medical, industrial, and commercial markets.

Cell-Con employs controlled manufacturing processes, in-process inspections, functional testing, and final validation testing to ensure consistent quality.

Cell-Con employs controlled manufacturing processes, in-process inspections, functional testing, and final validation testing to ensure consistent quality.

Cell-Con is ISO 13485 certification aligns with industry standards to meet OEM and regulated market requirements.

Cell-Con works with established cell manufacturers and suppliers to maintain consistent quality and mitigate supply chain risk.

Yes. Cell-Con supports long-term OEM production programs with scalable manufacturing and supply chain planning.

Cell-Con maintains documented manufacturing procedures, traceability systems, and repeatable testing protocols to ensure consistency.

Cell-Con designs battery packs for portable and stationary medical devices requiring high reliability, safety compliance, and predictable performance.

Yes. Cell-Con provides rugged battery solutions for industrial tools, automation systems, and specialized equipment.

Yes. Cell-Con designs battery packs capable of supporting high-current discharge and dynamic load profiles common in robotics and automation systems.

Yes. Cell-Con engineers compact, lightweight battery packs optimized for portable and handheld OEM devices.

Yes. Cell-Con designs battery solutions that provide reliable backup power for critical systems.

Cell-Con designs battery packs that account for vibration, temperature extremes, challenging IP ratings, and demanding operating conditions.

Battery lifespan depends on chemistry, usage patterns, temperature, and charging practices. Lithium-ion packs commonly provide hundreds to thousands of charge cycles when properly managed.

Key factors include:

• • Depth of discharge
  • Operating temperature
  • Charge rate
  • Cell quality
  • Application load profile

Cell-Con optimizes performance through proper cell selection, BMS integration, thermal management, and validated charging algorithms.

Yes. Cell-Con evaluates environmental requirements and selects appropriate cells and design strategies for temperature-sensitive applications.

Cell-Con performs lifecycle testing, environmental stress testing, and functional validation to verify long-term reliability.